acs 400 installation manual

The motor stops and the ACS 400 will wait to be reset. If the fault still persists and no external cause has been identified, contact your local ABB sales or service office. The trip time depends on the extent of the overload (I ), the output frequency and f. U Product Conformity The ACS 400 complies with North American standard UL508C.ACS400-IF11-3 through ACS400-IF41-3 RFI input filters.The ACS 400 is controlled from the control panel when the drive is in local control (LOC). Menu Structure ACS 400 has a large number of parameters. Of these, only the so-called basic parameters are initially visible. See “Selecting Full Parameter Set” on page 28 for details on specifying the full parameter set. The excluded parameters are: 9901, 9905-9910, 1605, 1607, 5002, 5201 and all Group 51 parameters. See “ACS 400 Complete Parameter List” on page 65 for a description of these parameters. The message will reappear after a few seconds if the keypad is not touched and alarm or fault is still active. ACS 400 User’s Manual Increase contrast by pressing and holding the ENTER and UP buttons. Decrease contrast by pressing and holding the ENTER and DOWN buttons. The buttons must be pressed simultaneously. ACS 400 User’s Manual The ACS 400 is controlled from the control panel when the drive is in local control (LOC).Of these, only the so-called basic parameters are initially visible. The menu function -LG- is used to make the full parameter set visible. OUTPUT display Parameter groups. The excluded parameters are: 9901, 9905-9910, 1605, 1607, 5002, 5201 and all Group 51 parameters. See “ACS 400 Complete Parameter List” on page 65 for a description of these parameters. The relevant fault message flashes in the panel display. When the green LED of the ACS 400 is blinking, an alarm is active. The relevant alarm message is shown in the panel display. Refer to parameter group 31 AUTOMATIC RESET. Warning!

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Remote Control All Rights Reserved. Even when power is removed from the input terminals of the ACS 400, there may be dangerous external voltages at relay terminals RO1A, RO1B, RO1C, RO2A, RO2B, RO2C. At the right of each step, reference is made to one or more Reference Sections on the following pages of this User’s Manual. The references after each step refer to one or more of the Reference Sections on the following pages in this manual. ACS 400 User’s Manual. ACS 400 User’s Manual. Before installing the ACS 400, ensure the input power supply to the drive is off. The lid of the packing-box provides a Wall Mounting Template. Remove the lid from the box. ACS 400 User’s Manual Attach a warning sticker in the language of your choice on the inside plastic shell as indicated above. ACS 400 User’s Manual GND 1 GND 2 Figure 16 Removing the grounding screws from frame size R3 and R4 frequency converters. ACS 400 User’s Manual Figure 17 US conduit box installation kit. Your ACS 400 should include the parts shown above, the two (2) halves of the conduit box, four (4) screws with captive washers and two (2) self tapping screws. Tighten the top two screws and use the supplied knockouts to route the appropriate cables. Figure 21 Conduit box with all screws inserted in the proper holes. ACS 400 User’s Manual The ACS 400 is suitable for use on a circuit capable of delivering not more than 65,000 RMS symmetrical amperes, 480 V maximum. The 24 V may be provided by the ACS 400 (X1:9) using the connection examples (see Section M) or by an external 12-24 V source of either polarity. Warning! Ensure the motor is compatible for use with the ACS 400. The ACS 400 must be installed by a competent person. AGND ACS 400 User’s Manual O Applying Power When power is applied to the ACS 400, the green LED comes on. Note! Before increasing motor speed, check that the motor is running in desired direction. P Environmental Information The package is made of corrugated cardboard and can be recycled.

0115 kWh COUNTER (R) Shows the counted kilowatt hours of the ACS 400 in operation. ACS 400 User’s Manual This parameter allows you to fix the direction of rotation of the motor to forward or reverse. If you select 3 ( ), the direction is set according to the given direction command. REQUEST ACS 400 User’s Manual COMM External control location 1 or 2 is chosen through serial communication. ACS 400 User’s Manual ACS 400 User’s Manual Negative speed values cannot be given for constant speeds. Constant speed selections are ignored if the process PID reference is followed, the drive is in local control mode or PFC (Pump-Fan Control) is active. Note! In addition to this parameter setting, the analog input must be configured for 0-20 mA current signal. Refer to section CROSSREF. ACS 400 User’s Manual READY The ACS 400 is ready to function. The relay is energized unless no run enable signal is present or a fault exists and supply voltage is within range. Relay energized when the ACS 400 is running. AO (mA) 1505 1504 AO content 1503 1502 AO (mA) 1505 1504 AO content 1503 1502 Figure 30 Analog output scaling. ACS 400 User’s Manual If the voltage drops and deactivates the selected digital input, the ACS 400 will coast to stop and not start until the run enable signal resumes. Some of the alarms are suppressed. All of the alarms are enabled. ACS 400 User’s Manual By decreasing the output frequency, the inertia of the load will cause regeneration back into the ACS 400, thus keeping the DC bus charged, and preventing an undervoltage trip. This will increase power loss ride-through on systems with a high inertia, such as a centrifuge or a fan. DC current can be injected either before the start command (premagnetizing) or automatically right after the start command (starting with DC hold). Drive will not start after fault is reset, Run Enable is activated or mode is changed. In order to start the drive again, give start command anew.

If an external source for start command is selected and it is active, the ACS 400 may start immediately after fault reset. The bus master MODBUS EXCEPTION may be sending queries which cannot be processed by the ACS 400. Refer to “Standard Serial Communication” section. Last three exception response codes are stored into parameters 5213 - 5215. As a result, the AUTOMATIC RESET drive may start after the reset operation. Refer to parameter group 31 AUTOMATIC RESET. Bad connection between the control panel and the “COMM LOSS” (ACS-PAN) ACS 400. ACS 400 User’s Manual Of these, only the so-called basic parameters are initially visible. Setting up only a few basic parameters is sufficient in applications where the preprogrammed application macros of the ACS 400 can provide all desired functionality. For a full description of the programmable features provided by the ACS 400, see “ACS 400 Complete Parameter List”. Values given here are valid only if other analog output configuration parameters have not been modified. Description of all parameters is given in “ACS 400 Complete Parameter List” on page 65. Group 20 LIMITS 2003 MAX CURRENT Maximum output current. ACS 400 User’s Manual Default values of certain parameters depend on the selected macro. These are listed with the description of each macro. Default values for other parameters are given in “ACS 400 Complete Parameter List” on page 65. DI 4 is used to configure ACS 400. It is read only once when power is connected.DI 4 is used to configure ACS 400. It is read only once when power is connected.Use the appropriate menu function of the control panel to make the full parameter set visible.ACS 400 User’s Manual This parameter is used to select the Application Macro which will configure the ACS 400 for a particular application. Refer to “Application Macros” on page 53, for a list and description of available Application Macros. Can be reset by pressing UP and DOWN buttons simultaneously when in parameter set mode.

ACS 400 User’s Manual PID parameter set 2 can be selected by parameter 4016 PID PARAM SET ACS 400 User’s Manual This value is determined by the average speed over the last 10 seconds. Caution: If you select. FIELDBUS Fieldbus adapter is used in DDCS link. (The ACS 400 acts as the slave station on the DDCS link). The ACS 400 acts as the master station on the DDCS link, and is capable of controlling the digital inputs and outputs of the extension module. ACS 400 User’s Manual If a message exceeding 32 bytes is received, this diagnostic counter increases by one every time a character which cannot be placed in the buffer is received. Default value is 0 %. Example: An ACS 400 operates three parallel pumps that pump water to a pipe. The pressure in the pipe is controlled. The constant pressure reference is set by parameter 4020 INTERNAL SETPNT At low water consumption levels, only the speed regulated pump is run. When the ACS 400’s output frequency falls below the value (8112 1 - 1 Hz) and one auxiliary motor is running, the Stop Delay counter is started. When the time set. Each motor in the system will in its turn be connected to the ACS 400 as well as direct on line. The starting order of the motors is changed when Autochange is done. If a start command is given when the interlock signal of the speed regulated motor is active, the ACS 400 will not start, and will show alarm 30 (INTERLOCK) on the control panel. There is a thermal relay in the supply circuit of M2. ACS 400 User’s Manual ACS 400 User’s Manual Communication settings of Channel 1 can be configured by the user.ACS 400 User’s Manual The connections may only be made with the drive disconnected from the power source. ACS 400 User’s Manual The following sections describe how to configure the ACS 400 for more sophisticated communication and control. The default communication settings for Channel 1 are listed in Table 13.

ACS 400 User’s Manual ACS 400 User’s Manual Code Description 2501 CRIT FREQ SEL Critical frequencies activation. Low noise (switching frequency 8 kHz).This value is determined by the average speed over the last 10 seconds. Caution: If you select. Displays a fault indication when the motor temperature reaches the 100 % level. The ACS 400 coasts to stop. WARNING A warning indication is displayed when the motor temperature reaches the warning level (95 % of the nominal value). FAULT When the protection is activated the ACS 400 coasts to stop. Fault indication is displayed. WARNING A warning indication is displayed. The indication disappears in half the time set by parameter 3012. FAULT A fault indication is displayed and the ACS 400 coasts to stop. The fault indicator is suppressed and the ACS 400 continues operation normally. T nominal torque of the motor, nominal frequency of the motor. ACS 400 User’s Manual If set to zero, the ACS 400 will reset immediately. 3104 AR OVERCURRENT. Display of this parameter depends on the selected supervised parameter (3204). 3206 SUPERV 2 LIM HI Second supervision limit high. Display of this parameter depends on the selected supervised parameter (3204). ACS 400 User’s Manual ACS 400 User’s Manual ACS 400 User’s Manual P VAR SCALING ACS 400 User’s Manual There exist two PID parameter sets (group 40 for set 1 parameters and group 41 for set 2 parameters). The range of the analog input signal is set by parameters 1301 and 1302 or parameters 1304 and 1305, depending on the analog input used. ACS 400 User’s Manual If the ACS 400 output frequency is below a set level (parameter 4014 ) longer than, ACS 400 is stopped. SLEEP LEVEL PID SLEEP DELAY Alarm 28 is displayed when PID sleep is active. WAKE UP LEVEL ACS 400 User’s Manual TIME EXPIRES APPLIED WAKE- UP LEVEL SLEEP DEACTIVATED ACT VALUE Figure 49 Wake-up level operation with inverted error value.

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To be able to communicate with the master device, the ACS 400 must use the same communication speed and parity settings as the master. In addition, ACS 400 must be in remote control. ACS 400 User’s Manual Modbus is designed for integration with Modicon PLCs or other automation devices, and the services closely correspond to the PLC architecture. If detailed information regarding the Modicon Modbus protocol is required, contact your ABB supplier for a copy of the Modbus Protocol Guide. No reads or writes are allowed for these addresses. If there is an attempt to read or write outside the parameter addresses, the Modbus interface will return an exception code to the controller. ACS 400 User’s Manual If any other function codes are used, the ACS 400 returns an exception response with error code 01 (illegal function). Table 21 Function codes. Table 22 The Control Word. See also the state machine in Figure 58 on page 147. The signal source of external reference 1 ( 1) must be set to and external control location 1 (. A negative value is given as two’s complement of the corresponding positive value. Actual Value 1 Holding Register: 40005 Actual output frequency. Scaling: 5000 50 Hz. Actual Value 2 Holding Register: 40006 Actual output current. Scaling: 10 1 A. ACS 400 User’s Manual ACS 400 User’s Manual These data words are accessible only through the serial communication link but not from the control panel. Fault and alarm status words are located in parameter group 3. The group also contains copies of the Control Word and Status Word. Remote Control Remote Control The ACS 400 can be controlled from two remote control locations or from the control panel. Figure 59 below shows the ACS 400 control locations.Parameter 1102 selects between the two external control locations. ACS 400 User’s Manual ACS 400 User’s Manual ACS 400 User’s Manual The capacity of the pump is controlled by varying the motor speed.

ACS 400 User’s Manual PID Controller The ACS 400 has an internal PID controller which is in use when the PFC Control Macro is selected.An optional DDCS communication module is needed to use DDCS. Copper wire screen Helix of copper tape Inner insulation Insulation jacket Cable core Figure 66 Minimum requirement for motor cable screen (e.g. MCMK, NK Cables). ACS 400 User’s Manual ACS 400 User’s Manual Note! When the overriding control equipment and the ACS 400 are installed inside the same cabinet, these recommendations might be overly cautious. If the customer plans to test the entire installation, there is an opportunity to save some costs by relaxing these recommendations, for example by using unshielded cable for the digital inputs. Distribution Networks Isolated from Earth Input filters designed for ACS 400 cannot be used in an isolated, or high impedance earthed industrial distribution networks. ACS 400 User’s Manual. ACS 400 does not carry internal fusing. NOTE! Please ensure correct fuses are installed at the supply distribution board. See ACS 400 User’s Manual for correct fuse sizes. CONTROL PANEL: Proceed with the step 11. Bosch Acs 400 User Guide from cloud storage. Bosch Acs 400 User Guide download. Bosch Acs 400 User Guide from facebook. This could involve buckling AM100D, AM100M, AM105M Operators Manual - Track 100D. Please visit us often AM100D, AM100M, AM105M Operators included. Bosch Acs 400 User Guide Bosch Acs 400 User Guide PDF. By clicking Confirmyou're committing to buy this item. Note! Complete and Bosch Acs 400 User Guide all formats. Bosch Acs 400 User Guide from instagram. Aveling Marshall Crawler Tractor as we are constantly trucks and engines represented 100M. Factory technical and service its rich maritime history, Shipping Program terms and as offline html document and for the infamous. Bosch Acs 400 User Guide. You can download all user manuals, even of older Bosch tools.

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Remote Control Local Control Remote Control ACS 400 User s Manual vii 10 Internal Signal Connections for the Macros viii ACS 400 User s Manual 11 Installation Study these installation instructions carefully before proceeding. Failure to observe the warnings and instructions may cause a malfunction or personal hazard. Preparation before installation To install the ACS 400 you need the following: screwdrivers, wire stripper, tape measure, 4 pieces of 5x12 mm screws or nuts and bolts (depending on the mounting surface), drill. At this point it is a good idea to check the motor parameters and write them down: supply voltage, nominal current, nominal frequency, and nominal speed. Unpacking the unit The ACS 400 is packed with this User s Manual, Conduit Plate, Warning Stickers, and a separate Installation Guide. The Installation Guide gives a summary of the installation instructions described here. To help you mark the mounting holes for installation of your ACS 400, a Wall Mounting Template is drawn on the lid of the box. Tear the lid off and save it. Step by step instructions The installation of the ACS 400 has been broken down in a number of steps that are listed on page 2. The steps must be carried out in the order shown. At the right of each step reference is made to one or more Reference Sections on the following pages of this User s Manual. These sections give detailed information needed for the correct installation of the unit. Warning! Before you begin read all of the Safety instructions. ACS 400 User s Manual 1 12 1 CHECK the environment. See A 2 MOUNT the ACS 400 to the wall. See B, C 3 REMOVE the cover. See D 4 ATTACH a warning sticker in the language of your choice. See E, F 5 IDENTIFY power and control terminals. See E, H, I 6 CHECK voltage supply. See G, S 7 CHECK the motor. See E, J, L 9 CONNECT power terminals. See E, I 10 CONNECT control wires. See E, I, J, L 11 REPLACE the cover. See M 12 TURN the power on.

See N Figure 1 Step by step instructions for installing the ACS 400. The references after each step refer to one or more of the Reference Sections on the following pages in this manual. 2 ACS 400 User s Manual 13 Reference Sections A Installation Environment Stationary Use Ambient temperature F ( C) Max.The drive must be protected from airborne dust, corrosive gases or liquids, and conductive contaminants such as condensation, carbon dust, and metallic particles. This structure increases the dimensions compared to the IP 21 enclosure, but does not require a de-rating. Before installing the ACS 400 ensure the input power supply to the drive is off. 1 The lid of the packing-box provides a Wall Mounting Template. Remove the lid from the box. 2 The ACS 400 should only be mounted vertically on a smooth, solid surface, free from heat, dampness, and condensation. Ensure minimum air flow gaps of 8 in (200 mm) above and below, and 2 in (50 mm) around the sides of the unit. 1 Using the mounting template, mark the position of the mounting holes. 2 Drill the holes. 3 Screw in four screws or affix nuts and bolts (depending on the mounting surface). Figure 4 Removing the wall mounting template. 3 IP 21 Position the ACS 400 onto the fixings and securely tighten in all four corners. Note! Lift the ACS 400 by its metal chassis. Figure 5 Marking and drilling the mounting holes. IP 54 1 Remove the front cover, see Figure Remove the rubber plugs by pushing from outside. 3 Screw in the screws. 4 Replace the rubber plugs. Figure 6 Mounting type IP21 drives. Figure 7 Mounting type IP54 drives. 6 ACS 400 User s Manual 17 D Removing the Cover Opening frame size R1 and R2 units. See Paragraph S for frame size assignments of type codes. 1 Remove the control panel. 2 In the control panel slot there is a small hole. Dangerous voltage Wait 5 minutes after disconnecting supply before proceeding.

F Attaching a Warning Sticker The contents of the packing box include warning stickers in different languages. Attach a warning sticker in the language of your choice on the inside plastic shell as indicated above. ACS 400 User s Manual 9 20 G Type Code and Model Designation The Type Code Label is attached to the right side of the unit cover, on the heat sink. A Serial number label is attached on upper part of the chokeplate between mounting holes. The conduit plate is a single piece with two blank spaces for punching holes for power and control conduits. The conduit plate does not have cable clamps. These are required only for IEC installations. Gland plates are used for IEC installations and conduit plates are used for US installations. Contact your local ABB representative for additional information regarding IEC installations. To open the front cover, see Removing the Cover on page 7. a Figure 16 Removing the front cover. ACS 400 User s Manual 11 22 Connect the gland plate for power cables with one screw. The gland plate for control cables (B), is attached with two screws into threaded holes, marked b in Figure 18. PE Protective Ground Follow local rules for cable size. X1 1 to 16 Control Wiring Low voltage control use shielded cable X1 17 to 22 Control Wiring Low voltage or 115VAC X3 RS485 Communications Use shielded cable Follow local codes for cable size. To avoid electromagnetic interference, use separate conduits for input power wiring, motor wiring, control and communications wiring, and braking unit wiring. Keep these four classes of wiring separated in situations where the wiring is not enclosed in conduit. Also keep 115VAC control wiring separated from low voltage control wiring and power wiring. Use shielded cable for control wiring. Refer to Section S Specifications for current, ratings, fuse recommendations and the maximum wire size capacities and tightening torques for the terminals.

The ACS 400 is suitable for use on a circuit capable of delivering not more than 65,000 RMS symmetrical amperes, 480 V maximum. The ACS 400 has an electronic motor protection feature that complies with the requirements of the National Electric Code (USA). When this feature is selected and properly adjusted, additional overload protection is not required unless more than one motor is connected to the drive or unless additional protection is required by applicable safety regulations. See parameters 3004, 3005, and Note. For CE installation requirements, see ABB publication CE-US-02 CE Council Directives and Variable Speed Drives. Contact your local ABB representative for specific IEC installation instructions. Short circuit protected. 10 DCOM1 Digital input common for DI1, DI2 and DI3. The 24 V may be provided by the ACS 400 (X1:9) using the connection examples (see Section L) or by an external V source of either polarity. Close to start. Motor will ramp up to frequency reference. Open to stop. Motor will coast to stop. If DI 2 is closed, momentary closing of DI 1 starts the ACS DI 2 Reverse. Close to reverse rotation direction. Stop. Momentary opening stops the ACS DI 3 Jog. Close to set output frequency to jogging frequency (default: 5 Hz). Reverse. Close to reverse rotation direction. 14 DI 4 Must be closed for Factory (0). Note! DI 4 is read only when powered-up (Factory macro (0) and (1)). Note! For safety reasons the fault relay signals a fault when the ACS 400 is powered down. 14 ACS 400 User s Manual 25 Note. DI 4 and 5 are electrically isolated from DI1, 2, and 3. To utilize DI4 and 5, a jumper must be connected. See section L for details. Note! Terminals 3, 6 and 8 are at the same potential. The motor must be a three-phase induction motor, with V N from 200 to 240 V for ACS401-XXXX-1-X or 380 to 480 V for ACS401-XXXX-3-X and f N either 50 Hz or 60 Hz.